2002 2003 Johnson SN ST 60 Degrees V, 2Stroke Models 5005463 Service Manual

This manual covers service information on all 60° V4 and V6 2-Stroke (2S) Johnson models.

P/N: 5005463

This original Johnson Service manual used by dealers to service and repair outboard motors.
Manual is searchable and indexed. It includes hi-resolution images and color diagrams.

Manual covers the following models:

Manual chapters:
TABLE OF CONTENTS
INTRODUCTION
  - MODELS COVERED IN THIS MANUAL
  - IDENTIFYING MODEL AND SERIAL NUMBERS
  - MODEL LISTS
SPECIAL TOOLS AND SERVICE SPECIFICATIONS
  - SPECIAL TOOLS
  - SHOP AIDS
  - TECHNICAL DATA
  - STANDARD TORQUE SPECIFICATIONS
  - OIL REQUIREMENTS
  - PROPELLER SELECTION
MAINTENANCE
  - ENGINE MAINTENANCE AND INSPECTION SCHEDULE
  - Testing Procedure - Continuity
  - COOLING SYSTEM
  - Water Intake Screens
  - LUBRICATION
  - BATTERY AND BATTERY CONNECTIONS
  - FUEL AND OIL SYSTEMS
  - POWERHEAD COMPONENTS
  - SYNCHRONIZATION AND LINKAGE
  - BREAK-IN PROCEDURE
ELECTRICAL
  - SERVICE CHART
  - STARTER SOLENOID
  - ELECTRIC STARTER
  - CHARGING SYSTEM
  - RECTIFIER/REGULATOR
  - SYSTEM CHECK CIRCUIT
IGNITION
  - SPARK PLUG
  - FLYWHEEL
  - TIMING SENSOR
  - STATOR
  - IGNITION COILS AND POWER PACK
  - IGNITION TROUBLESHOOTING CHART
  - IGNITION TESTS
  - START ELECTRONIC STARTING
FUEL SYSTEM
  - SERVICE CHART
  - Vapor Separator Diagram
  - Fuel Fi Iters
  - Fuel Pump
  - Carburetors
  - OMS Pump Diagram
  - FUEL SYSTEM TESTS
  - FUEL FILTER
  - OMS PUMP
  - PRIMER SOLENOID
  - FUEL PUMP
  - FUEL COMPONENT BRACKET
  - CARBURETOR
  - INTAKE MANIFOLD
  - RECIRCULATION SYSTEM
OILING SYSTEM
  - SERVICE CHART
  - Oil Supply Diagram
  - CYLINDER AND CRANKCASE OILING
  - PRIMING
  - OILING SYSTEM TESTS
  - OIL COMPONENT SERVICING
COOLING SYSTEM
  - WATER FLOW DIAGRAMS
  - COMPONENTS
  - OPERATION
  - THERMOSTAT
POWERHEAD
  - SERVICE CHART
  - REMOVAL
  - DISASSEMBLY
  - INSPECTION
  - ASSEMBLY
  - INSTALLATION
  - UPPER MOUNT
  - POWERHEAD VIEWS
MIDSECTION
  - SERVICE CHART
  - EXHAUST HOUSING
    - Disassembly
  - STERN BRACKET
  - TILT TUBE
GEARCASE
  - SERVICE CHART
  - GENERAL SERVICING
  - GEARCASE SERVICING
TRIM AND TILT
  - SERVICE CHART
  - DESCRIPTION OF SYSTEM
  - MODES OF OPERATION
  - TROUBLESHOOTING SYMPTOMS
  - HYDRAULIC SERVICING
  - ELECTRICAL SERVICE
  - TILT LIMIT SWITCH ADJUSTMENT
  - TRIM SENDING UNIT ADJUSTMENT
SAFETY
INDEX
DIAGRAMS