1999 Mercury Marine 210 240 HP M2 Jet Drive Models Service Manual

1999 Mercury 210/240 HP M² Jet Drive Models Service Manual.

United States
With Starting Serial Numbers

Powerhead: 0E373939
Pump Unit: 0E370718

Manual chapters:
MODELS 210/240 HP M2 Jet Drive
  - Notice
  - Notice to Users of This Manual
  - Cleanliness and Care of Mercury Jet Unit
  - Page Numbering
  - Service Manual Outline
  - Section 1A - Specifications
    - Master Specifications
  - Section 1B - Maintenance
    - Maintenance
    - Flushing Cooling System
    - Out-of-Season Storage
  - Section 1C - General Information
    - Conditions Affecting Performance
    - Following Complete Submersion
    - Model 210 HP Starboard View
    - Model 210 HP Port View
    - Model 240 HP Starboard View
    - Model 240 HP Port View
    - M2 Jet Pump Starboard View
    - M2 Jet Pump Port View
  - Section 1D - M Jet Installation
    - General Information
    - Installation Requirements
    - MJet Drive Hull Dimensions
    - Installing Jet Pump
    - Bilge Siphon Feature
    - Water By-Pass System
    - Installing Powerhead
    - Turn-Key Start Feature
    - Trim Plate Adjustment
    - Muffler Installation
    - Pre-delivery Inspection
  - Section 2A - Ignition System
    - Table of Contents
    - Specifications
    - Special Tools
    - Quicksilver Lubricant/Sealant
    - Coil Assembly
    - Electrical Components
    - Flywheel, Stator And Trigger Assembly
    - Theory of Operation
    - Ignition Test Procedures
    - Ignition Troubleshooting
    - Ignition System
    - Special Tools
    - Theory of Operation
    - Ignition Component Description
    - CDM (P/N 827509T7) Trouble Shooting Flowchart
    - Ignition Test Procedures
    - Rev-Limit Circuit
    - EFI Injector Timing Signal Test
  - Section 2B - Battery Charging System and Starting System
    - Table of Contents
    - Specifications
    - Special Tools
    - Battery Charging System Description
    - Battery Charging System Troubleshooting
    - Flywheel/Starter Assembly
    - Starter Assembly
  - Section 2C - Timing, Synchronizing & Adjusting
    - Table of Contents
    - Specifications
    - Special Tools
    - Adjustments
    - Timing Adjustment
    - Special Tools
    - Adjustments
  - Section 2D - Wiring Diagrams
    - Table of Contents
    - 210 HP Wiring Diagram
    - 240 HP Wiring Diagram
  - Section 3A - Fuel Pump & Fuel Primer
    - Table of Contents
    - Fuel Pump Assembly
    - Fuel Pump
    - Fuel Primer
  - Section 3B - Carburetors
    - Table of Contents
    - Fuel System - Troubleshooting
    - Attenuator And Carb Throttle Levers
    - Fuel Lines
    - Carburetor
    - Carburetor Fuel Circuits
    - Removing Carburetor(s) from Engine
  - Section 3C - Electronic Enrichment & Turn Key Start Electronic Control Module (210 HP)
    - Table of Contents
    - Enrichment System
    - Turn Key Start Electronic Control Module (TKS ECM)
  - Section 3D - Fuel Injection
    - Table of Contents
    - Specifications
    - Special Tools
    - Detonation Controller/Air Temperature Sensor/Throttle Position Sensor
    - ECM Assembly
    - Fuel Management System
    - Fuel Pump
    - Electronic Fuel Injection (EFl) System
    - Preliminary Checks
    - Fuel Flow Diagram
    - Fuel Flow Component Description
    - EFI Fuel Management (Low Pressure Fuel Route)
    - EFI Fuel Management (High Pressure Fuel Route)
    - Fuel Rail Electrical/Fuel Determination
    - EFI System Test Procedures
    - Engine Head Temperature Sensor Removal
    - EFI Induction Manifold Removal
    - EFI Induction Manifold Disassembly
    - EFI System Cleaning and Inspection
    - Induction Manifold Assembly
    - EFI Induction Manifold Installation
  - Section 3E - Oil Injection
    - Table of Contents
    - Operation of the Oil Injection System
    - Oil Injection Components
    - Oil Injection Flow System
    - Pump Drive Assembly
    - Pump Drive System
    - Oil Injection Pump
    - Worm Bushing
    - Oil Pump Volume (Flow) Test
  - Section 3F – Emissions
    - Table of Contents
    - Exhaust Emissions Standards
    - Outboard Hydrocarbon Emissions Reductions
    - Stratified vs Homogenized Charge
    - Emissions Information
    - Manufacturer s Certification Label:
    - Service Replacement Certification Label
  - Section 4A - Powerhead
    - Table of Contents
    - Powerhead Specifications
    - Special Tools
    - Cylinder Block Assembly
    - Crankshaft, Pistons and Connecting Rods
    - Reed Block and Cylinder Head
    - Expansion Chamber and Adaptor Plates
    - Throttle Lever and Shift Shaft
    - Bleed System Routing (Model 210)
    - Bleed System Routing (Model 240)
    - Torque Sequence
    - General Information
    - Powerhead Removal from Pump Unit
    - Powerhead Disassembly
    - Cleaning and Inspection
    - Powerhead Reassembly and Installation
    - Cleaning and Inspection
    - Powerhead Installation On Pump Unit
    - Gasoline/Oil Break-in Mixture
    - Break-ln Procedure
  - Section 4B - Cooling
    - Table of Contents
    - Specifications
    - Special Tools
    - Model 210/240 Water Flow
    - Model 210/240 Water Flow Diagram
    - Water Pressure Check
  - Section 5 - Jet Pump
    - Table of Contents
    - General Information
    - Drive Housing Components
    - Pinion & Impeller Shaft
    - Nozzle/Rudder Components
    - Servicing Stator, Impeller and Wear Ring
    - Removing Jet Drive From Boat
    - Drive Housing Disassembly and Reassembly

Manual is indexed with searchable text.