1973-1989 Johnson Evinrude 48-235HP Repair Manual
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Johnson Evinrude outboard service manual 1973-1989 48-235HP (Includes Sea Drives)
CHAPTER ONE
- GENERAL INFORMATION
- Manual organization
- Notes, cautions and warnings
- Torque specifications
- Engine operation
- Fasteners
- Lubricants
- Gasket sealant
- Galvanic corrosion
- Protection from galvanic corrosion
- Propellers
CHAPTER TWO
- TOOLS AND TECHNIQUES
- Safety first
- Basic hand tools
- Test equipment
- Service hints
- Special tips
- Mechanic s techniques
CHAPTER THREE
- TROUBLESHOOTING
- Operating requirements
- Starting system
- Charging system
- Ignition system
- 1973-1977 CD 2 ignition troubleshooting
- 1978-1984 CD 2 ignition troubleshooting
- 1985-1988 CD 2 ignition troubleshooting
- 1989 CD2USL ignition troubleshooting
- 1973-1978 CD 3 ignition troubleshooting
- 1976-1978 CD 6 ignition troubleshooting
- 1979-1984 CD 3 and 1979-1984
- CD 6 ignition troubleshooting
- 1985-1988 CD 3 ignition troubleshooting
- 1989 CD 3 ignition troubleshooting
- 1973-1977 CD 4 ignition troubleshooting
- 1978-1984 CD 4 ignition troubleshooting
- 1985-1987 90 hp, 1985 115 hp and 1986-1987
- 110 hp CD 4 ignition troubleshooting
- 1988 90 hp and 110 hp CD 4 ignition troubleshooting
- 1989 90 hp and 110 hp CD 4 ignition troubleshooting
- 1987 120 and 140 hp CD 4 ignition troubleshooting
- 1988-1989 120 and 140 hp CD 4 ignition troubleshooting
- 1985 V6 and 1986-1988 150-175 hp
- CD 6 ignition troubleshooting
- 1989 150 and 175 hp CD 6 ignition troubleshooting
- 1986-1987 200-225 hp CD ignition troubleshooting
- 1988-1989 200-225 CD ignition troubleshooting
- Ignition and neutral start switch
- Neutral start switch
- Fuel system
- Engine temperature and overheating Engine
CHAPTER FOUR
- LUBRICATION, MAINTENANCE AND TUNE-UP
- Lubrication
- Anti-corrosion maintenance
- Storage Engine flushing
- Complete submersion Tune-up
CHAPTER FIVE
- ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
- Engine timing
- Synchronizing
- Required equipment
- 1973-1988 50 hp (tiller models)
- 1973-1988 48, 50 55 and 60 hp (2-cylinder remote control models)
- 1989 48 and 50 hp models
- 60 65 70 and 75 hp (3-cylinder models)
- 65 hp (3-cylinder tiller models)
- V4 engines (except 1985-on 120-140 hp and 1986-on 88-110 hp)
- V4 engines (1986-on 90-110 hp)
- V4 engines (1985-on 120-140 hp)
- V6 engines (1975-1985)
- V6 engines (1986-on 150-175 hp)
- V6 engines (1986-on 200-225 hp)
CHAPTER SIX
- FUEL SYSTEM
- Fuel pump
- Carburetors
- carburetor (48-75 hp)
- V4 and V6 carburetor (except 1985-on120-140 hp and 1986 200-225 hp)
- V4 and V6 carburetor (1985-on 120-140 hpand 1986-on 200-225 hp)
- Choke and primer solenoid service
- Anti-siphon devices
- Fuel tank
- Fuel line and primer bulb
CHAPTER SEVEN
- IGNITION AND ELECTRICAL SYSTEMS
- Battery
- Battery charging system
- Electric starting system
- Starter motor
- Ignition system
CHAPTER EIGHT
- POWER HEAD
- Engine serial number
- Fasteners and torque
- Gaskets and sealants
- Flywheel
- Power head
- Reed block service
- Thermostat service
CHAPTER NINE
- GEARCASE
- Propeller
- Water pump
- Gearcase removal/installation (all models)
- Hydro-mechanical gearcase
- Mechanical gearcase (except 1989 48 and 50 hp)
- Pressure and vacuum test
CHAPTER TEN
- POWER TRIM AND TILT SYSTEMS
- External power trim and tilt system
- Trim and tilt motor testing
- Internal power trim and tilt system
- System removal/installation
CHAPTER ELEVEN - missing
CHAPTER TWELVE
- SEA DRIVES
- SelecTrim Tilt 1983-1989 l6L
- SelecTrim Tilt 1987-1988 18L 1989
- 20L 1984-1985 25L [S-type], 1984-1985
- 26L [S-type], 1986-1988 26L, 1987-1988
- 27L and 1988 30L
WIRING DIAGRAMS.
Manual has: 556 pages
Manual size: 85.31Mb
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