2014 RZR XP XP 4 1000 Service Manual. P/N 9924874 R02

Original 2014 RZR XP / XP 4 1000 Service Manual

Manual covers the following models:
- 2014 RZR XP 1000
- 2014 RZR XP 1000 EPS
- 2014 RZR XP 1000 INT'L
- 2014 RZR XP 4 1000

Manual Chapters

9924874_RZR_XP_XP4_1000
 - 2014 RZR XP / XP 4 1000
 - Trademarks
   - VEHICLE IDENTIFICATION
     - MODEL NUMBER DESIGNATION
     - ENGINE DESIGNATION NUMBER
     - VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION
     - VEHICLE AND ENGINE SERIAL NUMBER LOCATION
   - VEHICLE INFORMATION
     - PUBLICATION NUMBERS
     - REPLACEMENT KEYS
   - SPECIAL TOOLS
   - GENERAL SPECIFICATIONS
     - MODEL: 2014 RZR XP 1000 / EPS / INT’L
     - 2014 RZR XP 1000 / EPS / INT’L
     - MODEL: 2014 RZR XP 4 1000
     - 2014 RZR XP 4 1000
     - 2014 RZR XP / XP 4 1000 CLUTCH CHARTS
   - MISC. SPECIFICATIONS AND CHARTS
     - MASTER TORQUE TABLE
     - CONVERSION TABLE
     - STANDARD BOLT TORQUE SPECIFICATION
     - METRIC BOLT TORQUE SPECIFICATION
     - SAE TAP / DRILL SIZES
     - METRIC TAP / DRILL SIZES
     - DECIMAL EQUIVALENTS
   - PERIODIC MAINTENANCE CHART
     - PERIODIC MAINTENANCE OVERVIEW
     - BREAK-IN PERIOD
     - MAINTENANCE CHART KEY
     - PRE-RIDE - 50 HOUR MAINTENANCE INTERVAL
     - 50 - 500 HOUR MAINTENANCE INTERVAL
     - MAINTENANCE QUICK REFERENCE
     - MAINTENANCE QUICK REFERENCE, CONTINUED...
     - GREASE LUBRICATION POINTS
   - LUBRICANTS / SERVICE PRODUCTS
     - POLARIS LUBRICANTS, MAINTENANCE AND SERVICE PRODUCTS
   - GENERAL VEHICLE INSPECTION AND MAINTENANCE
     - PRE-RIDE / DAILY INSPECTION
     - SHIFT CABLE INSPECTION / ADJUSTMENT
   - FUEL SYSTEM AND AIR INTAKE
     - FUEL SYSTEM
     - FUEL TANK VENT LINE
     - FUEL PUMP / FUEL FILTERS
     - FUEL LINES
     - THROTTLE PEDAL INSPECTION
     - ENGINE INTAKE PRE-FILTER SERVICE
     - AIR FILTER SERVICE
     - INTAKE DUCT DRAIN INSPECTION
     - AIR BOX / AIR FILTER ASSEMBLY VIEW
   - ENGINE
     - ENGINE OIL LEVEL
     - ENGINE OIL AND FILTER CHANGE
     - ENGINE CRANKCASE BREATHER HOSE INSPECTION
     - ENGINE CYLINDER LEAKDOWN TEST
     - VALVE CLEARANCE INSPECTION
   - TRANSMISSION AND FRONT GEARCASE
     - SPECIFICATION CHART
     - TRANSMISSION LUBRICATION
     - FRONT GEARCASE LUBRICATION
   - COOLING SYSTEM
     - COOLING SYSTEM OVERVIEW
     - COOLANT STRENGTH
     - COOLANT LEVEL INSPECTION
     - COOLING SYSTEM PRESSURE TEST
     - COOLING SYSTEM HOSES
     - RADIATOR INSPECTION / CLEANING
     - COOLANT DRAIN / FILL
   - PVT / FINAL DRIVE / WHEEL AND TIRE
     - DRIVE CLUTCH / DRIVEN CLUTCH / BELT SERVICE
     - PVT INTAKE PRE-FILTER SERVICE
     - PVT DRYING
     - DRIVE SHAFT BOOT INSPECTION
     - WHEEL AND HUB TORQUE TABLE
     - WHEEL REMOVAL
     - WHEEL INSTALLATION
     - TIRE INSPECTION
     - TIRE PRESSURE
   - ELECTRICAL AND IGNITION SYSTEM
     - BATTERY MAINTENANCE
     - BATTERY CHARGING / OFF SEASON STORAGE
     - BATTERY REMOVAL
     - BATTERY INSTALLATION
     - ENGINE / CHASSIS ELECTRICAL GROUND
     - SPARK PLUG SERVICE
   - STEERING
     - STEERING INSPECTION
     - STEERING WHEEL FREEPLAY
     - TIE ROD END / WHEEL HUB INSPECTION
     - WHEEL TOE ALIGNMENT INSPECTION
     - WHEEL TOE ADJUSTMENT
   - SUSPENSION (WALKER EVANS™)
     - SPRING ADJUSTMENT
     - SHOCK COMPRESSION ADJUSTMENT
   - BRAKE SYSTEM
     - BRAKE FLUID INSPECTION
     - BRAKE PAD / DISC INSPECTION
     - BRAKE HOSE AND FITTING INSPECTION
   - GENERAL INFORMATION
     - SPECIAL TOOLS
     - ENGINE LUBRICATION SPECIFICATIONS
     - OIL PRESSURE TEST
     - ENGINE OIL FLOW CHART
   - ENGINE SERVICE SPECIFICATIONS
     - ENGINE SPECIFICATIONS
   - ENGINE DETAIL - TORQUE VALUES / SEQUENCES / ASSEMBLY NOTES
     - MAIN ENGINE COMPONENTS - TORQUE SPECIFICATION AND SEQUENCE
     - BALANCE SHAFT / CONNECTING RODS / CRANKCASE / CRANKSHAFT / PISTONS
     - CYLINDER / OIL COOLER / OIL FILTER / OIL PUMP / OIL SUMP / WATER PUMP
     - CAMSHAFTS / CYLINDER HEAD / FLYWHEEL / IDLER GEARS / STATOR COVER
     - SPARK PLUGS / STARTER / THERMOSTAT HOUSING / THROTTLE BODY / VALVE COVER
   - ENGINE COOLING SYSTEM
     - COOLING SYSTEM PRESSURE TEST
     - PRESSURE CAP TEST
     - RADIATOR REMOVAL / INSTALLATION
     - THERMOSTAT REPLACEMENT
     - COOLING SYSTEM ASSEMBLY VIEW
     - COOLING SYSTEM BLEEDING PROCEDURE
     - WATER PUMP REMOVAL
     - WATER PUMP INSTALLATION
     - WATER PUMP SERVICE
   - ENGINE SERVICE
     - ACCESSIBLE ENGINE COMPONENTS
     - TOP-END SERVICE (ENGINE IN CHASSIS)
     - ENGINE REMOVAL
     - ENGINE INSTALLATION
     - ENGINE MOUNTING AND TORQUE VALUES
     - ENGINE BREAK-IN PERIOD
     - ENGINE LUBRICATION SPECIFICATIONS
   - ENGINE DISASSEMBLY / INSPECTION - TOP END
     - VALVE COVER REMOVAL
     - CAMSHAFT REMOVAL
     - CAMSHAFT SPROCKET INSPECTION
     - CAMSHAFT / CAMSHAFT BORE INSPECTION
     - CYLINDER HEAD REMOVAL
     - CYLINDER HEAD WARP INSPECTION
     - CYLINDER HEAD DISASSEMBLY
     - VALVE INSPECTION
     - COMBUSTION CHAMBER CLEANING
     - VALVE SEALING TEST
     - VALVE SEAT RECONDITIONING
   - ENGINE DISASSEMBLY / INSPECTION - LOWER END
     - STATOR COVER REMOVAL / INSPECTION
     - WATER PUMP HOUSING REMOVAL
     - FLYWHEEL REMOVAL
     - STARTER ONE-WAY CLUTCH DISASSEMBLY
     - CRANKCASE DISASSEMBLY / INSPECTION
     - BALANCE SHAFT REMOVAL / INSPECTION
     - CRANKSHAFT REMOVAL / INSPECTION
     - CRANKCASE INSPECTION
     - CYLINDER INSPECTION
     - CYLINDER / PISTON REMOVAL
     - PISTON DISASSEMBLY / INSPECTION
     - PISTON RING REMOVAL
     - PISTON RING TO GROOVE CLEARANCE INSPECTION
     - PISTON RING INSTALLED GAP
     - PISTON-TO-CYLINDER CLEARANCE
     - CONNECTING ROD INSPECTION
   - ENGINE ASSEMBLY - LOWER END
     - BEARING SELECTION IDENTIFICATION LETTERS AND NUMBERS
     - CONNECTING ROD BEARING SELECTION
     - CRANKSHAFT MAIN BEARING SELECTION
     - UPPER CRANKCASE PREPARATION
     - PISTON RING INSTALLATION
     - PISTON / CONNECTING ROD ASSEMBLY
     - CYLINDER / PISTON INSTALLATION
     - CRANKSHAFT INSTALLATION
     - BALANCE SHAFT INSTALLATION
     - LOWER CRANKCASE PREPARATION
     - CRANKCASE ASSEMBLY
     - STARTER ONE-WAY CLUTCH ASSEMBLY
     - FLYWHEEL INSTALLATION
     - STATOR COVER INSTALLATION
   - ENGINE ASSEMBLY - TOP END
     - CYLINDER HEAD ASSEMBLY
     - CYLINDER HEAD INSTALLATION
     - CAMSHAFT INSTALLATION / TIMING
     - CAMSHAFT TIMING - QUICK REFERENCE
     - VALVE CLEARANCE ADJUSTMENT
     - INTAKE VALVE LASH - TAPPET SELECTION MATRIX
     - EXHAUST VALVE LASH - TAPPET SELECTION MATRIX
     - VALVE COVER INSTALLATION
   - TROUBLESHOOTING
     - ENGINE
     - COOLING SYSTEM
   - GENERAL INFORMATION
     - SPECIAL TOOLS
     - EFI SERVICE NOTES
     - EFI SYSTEM ASSEMBLY VIEW
     - EFI SYSTEM COMPONENT LOCATIONS
   - FUEL TANK
     - ASSEMBLY VIEW
     - FUEL LINE REMOVAL / INSTALLATION
     - FUEL TANK REMOVAL
     - FUEL TANK INSTALLATION
     - FUEL TANK REMOVAL RZR XP 4 1000
     - FUEL TANK INSTALLATION RZR XP 4 1000
   - ELECTRONIC FUEL INJECTION
     - PRINCIPAL COMPONENTS
     - EFI OPERATION OVERVIEW
     - INITIAL PRIMING / STARTING PROCEDURE
   - ELECTRONIC CONTROL UNIT (ECU)
     - OPERATION OVERVIEW
     - ECU SERVICE
     - ECU REPLACEMENT
   - FUEL INJECTORS
     - OPERATION OVERVIEW
     - FUEL INJECTOR TROUBLESHOOTING
     - FUEL INJECTOR TEST
     - FUEL INJECTOR REPLACEMENT
   - FUEL PUMP
     - OPERATION OVERVIEW
     - FUEL SENDER TEST
     - FUEL PUMP TEST
     - FUEL PUMP REPLACEMENT
   - TEMPERATURE / MANIFOLD ABSOLUTE PRESSURE (T-MAP) SENSOR
     - OPERATION OVERVIEW
     - T-MAP TEST / REPLACEMENT
   - CRANKSHAFT POSITION SENSOR (CPS)
     - OPERATION OVERVIEW
     - CPS TEST
     - CPS REPLACEMENT
   - THROTTLE BODY ASSEMBLY
     - OPERATION OVERVIEW
     - THROTTLE BODY SERVICE
     - THROTTLE BODY REMOVAL
   - ELECTRONIC THROTTLE CONTROL (ETC)
     - OPERATION OVERVIEW
     - ETC TEST
     - ETC REPLACEMENT
   - PEDAL POSITION SENSOR (PPS)
     - OPERATION OVERVIEW
     - LOCATION
     - PPS TEST
     - PPS REPLACEMENT
   - EFI DIAGNOSTICS
     - INSTRUMENT CLUSTER TROUBLE CODE DISPLAY
     - EFI TROUBLESHOOTING
   - DIGITAL WRENCH® OPERATION
     - DIGITAL WRENCH® DIAGNOSTIC SOFTWARE OVERVIEW
     - SPECIAL TOOLS (ALSO REFER TO THE BEGINNING OF THIS CHAPTER)
     - DIAGNOSTIC SOFTWARE VERSION
     - GUIDED DIAGNOSTIC AVAILABLE
     - DIGITAL WRENCH® COMMUNICATION ERRORS
     - DIGITAL WRENCH® - DIAGNOSTIC CONNECTOR
     - DIGITAL WRENCH® SERIAL NUMBER LOCATION
     - DIGITAL WRENCH® VERSION AND UPDATE ID
     - DIGITAL WRENCH® UPDATES
     - DIGITAL WRENCH® FEATURE MAP
     - ECU REPLACEMENT
     - ENGINE CONTROLLER REPROGRAMMING (REFLASH)
   - GENERAL INFORMATION
     - SPECIAL TOOLS
     - MULTI-FUNCTION PLIERS
     - TORQUE SPECIFICATIONS
   - BODY ASSEMBLY VIEWS
     - CAB FRAME ASSEMBLY XP
     - CAB FRAME ASSEMBLY XP 4
     - DOORS XP
     - DOORS XP 4
     - DASH INSTRUMENTS / CONTROLS
     - HOOD / FRONT BODY WORK
     - CHASSIS / MAIN FRAME XP
     - CHASSIS / MAIN FRAME XP 4
     - SEAT ASSEMBLY FRONT
     - SEAT ASSEMBLY REAR
     - FLOOR / ROCKER PANELS XP
     - FLOOR / ROCKER PANELS XP 4
     - REAR CARGO BOX / FENDERS
     - REAR BUMPER
   - BODY COMPONENT REMOVAL
     - SEATS
     - ENGINE SERVICE PANEL
     - FRONT BUMPER XP
     - REAR BUMPER
     - HOOD AND FRONT BODY WORK
     - REAR FENDER / FENDER FLARE REMOVAL
     - REAR FENDER FLARE / REAR FENDER REMOVAL XP 4
     - CARGO BOX ASSEMBLY REMOVAL
     - ROCKER PANELS, CONSOLE AND FLOOR XP
     - ROCKER PANELS, REAR CONSOLE AND FLOOR XP 4
     - DECAL REPLACEMENT
   - STEERING ASSEMBLY
     - ASSEMBLY VIEW (NON-EPS MODELS)
     - STEERING WHEEL REMOVAL (NON-EPS MODELS)
     - STEERING SHAFT REMOVAL (NON-EPS MODELS)
     - STEERING SHAFT BEARING REPLACEMENT
   - ELECTRONIC POWER STEERING ASSEMBLY
     - ASSEMBLY VIEW (EPS MODELS)
     - UPPER STEERING SHAFT REMOVAL (EPS MODELS)
     - STEERING WHEEL REMOVAL (EPS MODELS)
     - POWER STEERING UNIT REMOVAL
     - LOWER STEERING SHAFT REMOVAL (EPS MODELS)
     - LOWER STEERING SHAFT INSTALLATION (EPS MODELS)
     - POWER STEERING UNIT INSTALLATION
     - UPPER STEERING SHAFT INSTALLATION (EPS MODELS)
   - FRONT A-ARMS
     - REMOVAL / REPLACEMENT
   - BALL JOINT SERVICE
     - SERVICE PREPARATION
     - BALL JOINT REMOVAL
     - BALL JOINT INSTALLATION
   - REAR RADIUS RODS
     - REMOVAL / INSTALLATION
   - REAR TRAILING ARM
     - TRAILING ARM REMOVAL / INSTALLATION
     - TRAILING ARM SPHERICAL BEARING REPLACEMENT
     - REAR SUSPENSION ASSEMBLY VIEW
   - REAR STABILIZER BAR
     - STABILIZER BAR REMOVAL
     - STABILIZER BAR INSTALLATION
   - SHOCKS / SPRINGS / FASTENERS
     - FRONT SHOCK ASSEMBLY VIEW
     - REAR SHOCK ASSEMBLY VIEW
     - SHOCK REMOVAL / INSTALLATION
     - SHOCK REPLACEMENT
   - WALKER EVANS™SHOCK ASSEMBLY VIEWS
     - WALKER EVANS™ 2.0" FRONT SHOCK
     - WALKER EVANS™ 2.5" REAR SHOCK
   - WALKER EVANS™ SHOCK SERVICE
     - GENERAL SERVICE INFORMATION
     - FRONT SHOCK SERVICE INFORMATION
     - REAR SHOCK SERVICE INFORMATION
     - WALKER EVANS™ SHOCK REBUILD INFORMATION
     - SPECIAL TOOLS
     - VALVE SHIM ARRANGEMENT
     - PISTON ORIENTATION
     - WALKER EVANS™ SHOCK DISASSEMBLY
     - WALKER EVANS™ SHOCK ASSEMBLY
   - GENERAL INFORMATION
     - SPECIAL TOOLS AND SUPPLIES
     - PVT SYSTEM TORQUE SPECIFICATIONS
     - 2014 RZR XP / XP 4 1000 CLUTCH CHARTS
   - PVT SYSTEM OVERVIEW
     - GENERAL OPERATION
     - DRIVE CLUTCH OPERATION
     - DRIVEN CLUTCH OPERATION
     - PVT BREAK-IN (DRIVE BELT / CLUTCHES)
     - MAINTENANCE / INSPECTION
     - OVERHEATING / DIAGNOSIS
   - PVT SYSTEM SERVICE
     - PVT COVERS AND DUCT COMPONENTS
     - PVT DISASSEMBLY
     - PVT ASSEMBLY
   - DRIVE BELT
     - BELT REMOVAL
     - BELT INSPECTION
     - BELT INSTALLATION
     - PVT BREAK-IN (DRIVE BELT / CLUTCHES)
   - DRIVE CLUTCH SERVICE
     - DRIVE CLUTCH ASSEMBLY VIEW
     - DRIVE CLUTCH DISASSEMBLY / INSPECTION
     - NEEDLE BEARING INSPECTION
     - SHIFT WEIGHT INSPECTION
     - BUTTON TO TOWER CLEARANCE INSPECTION
     - SPIDER REMOVAL
     - ROLLER, PIN, AND THRUST WASHER INSPECTION
     - CLUTCH INSPECTION
     - MOVEABLE SHEAVE BUSHING INSPECTION
     - BUSHING SERVICE
     - DRIVE CLUTCH ASSEMBLY
   - DRIVEN CLUTCH SERVICE
     - CLUTCH DISASSEMBLY
     - BUSHING SERVICE
     - CLUTCH ASSEMBLY
     - ASSEMBLY VIEW
 - TROUBLESHOOTING
 - GENERAL INFORMATION
   - SPECIAL TOOLS
   - FINAL DRIVE TORQUE SPECIFICATIONS
 - FRONT BEARING CARRIER
   - BEARING CARRIER INSPECTION / REMOVAL
   - BEARING REPLACEMENT
   - BEARING CARRIER INSTALLATION
 - FRONT DRIVE SHAFT
   - DRIVE SHAFT REMOVAL
   - DRIVE SHAFT INSTALLATION
 - FRONT PROPSHAFT SERVICE
   - FRONT PROPSHAFT REMOVAL
   - FRONT PROP SHAFT INSTALLATION
   - REAR PROP SHAFT REMOVAL
   - REAR PROP SHAFT INSTALLATION
   - REAR PROP SHAFT REMOVAL XP 4
   - REAR PROP SHAFT INSTALLATION XP 4
   - SUPPORT BEARING REPLACEMENT
   - PROP SHAFT U-JOINT SERVICE
 - FRONT GEARCASE / CENTRALIZED HILLIARD
   - CENTRALIZED HILLIARD ASSEMBLY VIEW
   - ALL WHEEL DRIVE OPERATION
   - AWD DIAGNOSIS
   - FRONT GEARCASE REMOVAL
   - FRONT GEARCASE DISASSEMBLY / INSPECTION
   - FRONT GEARCASE ASSEMBLY
   - FRONT GEARCASE INSTALLATION
 - REAR BEARING CARRIER
   - BEARING CARRIER INSPECTION / REMOVAL
   - BEARING REPLACEMENT
   - BEARING CARRIER INSTALLATION
 - REAR DRIVE SHAFT
   - DRIVE SHAFT REMOVAL
   - DRIVE SHAFT INSTALLATION
 - DRIVE SHAFT CV JOINT / BOOT REPLACEMENT
   - DRIVE SHAFT / CV JOINT HANDLING TIPS
   - OUTER CV JOINT / BOOT REPLACEMENT
   - INNER PLUNGING JOINT / BOOT REPLACEMENT
   - DRIVE SHAFT ASSEMBLY VIEW
 - WHEEL HUBS
   - FRONT HUB ASSEMBLY VIEW
   - REAR HUB ASSEMBLY VIEW
 - SPECIFICATIONS
   - SPECIAL TOOLS
   - TORQUE SPECIFICATIONS
   - LUBRICATION
   - TRANSMISSION MOUNTING AND TORQUE VALUES
 - SHIFT LEVER
   - REMOVAL
   - INSTALLATION
 - SHIFT CABLE
   - INSPECTION
   - ADJUSTMENT
 - TRANSMISSION REMOVAL
 - TRANSMISSION INSTALLATION
 - TRANSMISSION SERVICE
   - TRANSMISSION DISASSEMBLY
   - GEAR / SHAFT / BEARING INSPECTION
   - SNORKEL GEAR BACKLASH PROCEDURE
 - TRANSMISSION SERVICE (INT’L)
   - DIFFERENTIAL OPERATION
   - TRANSMISSION DISASSEMBLY
   - PLANETARY DIFFERENTIAL DISASSEMBLY
   - PLANETARY DIFFERENTIAL BUSHING REPLACEMENT
   - PLANETARY DIFFERENTIAL ASSEMBLY
   - GEAR / SHAFT / BEARING INSPECTION
   - SNORKEL GEAR BACKLASH PROCEDURE
 - TROUBLESHOOTING
   - TROUBLESHOOTING CHECKLIST
 - TRANSMISSION ASSEMBLY VIEW
 - TRANSMISSION ASSEMBLY VIEW (INT’L)
 - GENERAL INFORMATION
   - SPECIAL TOOLS
   - GENERAL SPECIFICATIONS
   - TORQUE SPECIFICATIONS
   - BRAKE SYSTEM SERVICE NOTES
   - BRAKE NOISE TROUBLESHOOTING
   - HYDRAULIC BRAKE SYSTEM OPERATION
 - BRAKE SYSTEM
   - ASSEMBLY VIEW
 - MASTER CYLINDER
   - REMOVAL
   - INSTALLATION
 - BRAKE PEDAL LEVER
   - PEDAL REMOVAL
   - PEDAL INSTALLATION
 - BRAKE BLEEDING / FLUID CHANGE
 - PARKING BRAKE (INT’L MODEL)
   - ASSEMBLY VIEW
   - PARKING BRAKE INSPECTION
   - PARKING BRAKE CABLE ADJUSTMENT
 - PARKING BRAKE CALIPER SERVICE (INT’L MODEL)
   - CALIPER ASSEMBLY VIEW
   - CALIPER REMOVAL
   - CALIPER DISASSEMBLY / INSPECTION
   - NEW BRAKE PAD INSTALLATION
   - CALIPER INSTALLATION
 - PARKING BRAKE DISC (INT’L MODEL)
   - DISC INSPECTION
   - DISC REPLACEMENT
 - FRONT BRAKE PADS
   - PAD REMOVAL
   - PAD INSPECTION
   - PAD ASSEMBLY / INSTALLATION
   - BRAKE BURNISHING PROCEDURE
 - FRONT CALIPER SERVICE
   - CALIPER ASSEMBLY VIEW
   - CALIPER REMOVAL
   - CALIPER DISASSEMBLY
   - CALIPER INSPECTION
   - CALIPER ASSEMBLY
   - CALIPER INSTALLATION
 - FRONT BRAKE DISC
   - DISC RUNOUT
   - DISC INSPECTION
   - DISC REPLACEMENT
 - REAR BRAKE PADS
   - PAD REMOVAL
   - PAD INSPECTION
   - PAD ASSEMBLY / INSTALLATION
   - BRAKE BURNISHING PROCEDURE
 - REAR CALIPER SERVICE
   - CALIPER ASSEMBLY VIEW
   - CALIPER REMOVAL
   - CALIPER DISASSEMBLY
   - CALIPER INSPECTION
   - CALIPER ASSEMBLY
   - CALIPER INSTALLATION
 - REAR BRAKE DISC
   - DISC INSPECTION
   - DISC REPLACEMENT
 - TROUBLESHOOTING
   - BRAKES SQUEAL / POOR BRAKE PERFORMANCE
   - PEDAL VIBRATION
   - CALIPER OVERHEATS (BRAKES DRAG)
   - BRAKES LOCK
 - GENERAL INFORMATION
   - SPECIAL TOOLS
   - TORQUE SPECIFICATIONS
   - ELECTRICAL SERVICE NOTES
   - UNDER-DASH COMPONENTS
 - EFI DIAGNOSTICS
   - EFI COMPONENT TESTING
 - INSTRUMENT CLUSTER
   - OVERVIEW
   - RIDER INFORMATION DISPLAY
   - INFORMATION DISPLAY AREA
   - DIAGNOSTIC MODE
   - INSTRUMENT CLUSTER PINOUTS
   - INSTRUMENT CLUSTER REMOVAL
   - INSTRUMENT CLUSTER INSTALLATION
 - SWITCHES / CONTROLS
   - BRAKE LIGHT SWITCH
   - HEADLAMP SWITCH
   - IGNITION (KEY) SWITCH
   - IGNITION (KEY) SWITCH (INT’L)
   - AWD / 2WD SWITCH
   - AWD / 2WD / TURF SWITCH (INT’L)
   - TURN SIGNAL SWITCH (INT’L)
   - HAZARD SWITCH (INT’L)
   - TRANSMISSION (GEAR POSITION) SWITCH
   - PARKING BRAKE SWITCH (INT’L MODEL)
 - REAR DIFF SOLENOID (INT’L)
   - DIFFERENTIAL SOLENOID OVERVIEW
   - DIFFERENTIAL SOLENOID CIRCUIT OPERATION
 - ALL WHEEL DRIVE COIL
   - OPERATION OVERVIEW
   - DIAGNOSING SYSTEM FAILURES
 - VEHICLE SPEED SENSOR
   - SPEED SENSOR LOCATION
   - SPEED SENSOR TESTING
 - IGNITION COIL
   - OPERATION OVERVIEW
   - IGNITION COIL / HT LEAD REPLACEMENT
   - IGNITION COIL TESTS
 - HEAD LIGHTS
   - HEADLIGHT ADJUSTMENT
   - HEADLAMP REPLACEMENT
   - HEADLAMP INSTALLATION
 - TAIL / BRAKE LIGHTS
   - TAILLIGHT REPLACEMENT
 - COOLING SYSTEM
   - FAN CONTROL CIRCUIT OPERATION / TESTING
   - FAN CONTROL CIRCUIT BYPASS TEST
   - ENGINE COOLANT TEMPERATURE SENSOR (ECT) OVERVIEW
   - ECT SENSOR TEST
   - ECT SENSOR REPLACEMENT
 - FUEL SENDER
   - TESTING
 - FUSE BOX: FUSES / RELAYS / CIRCUIT BREAKER
   - OVERVIEW / OPERATION
   - FUSE BOX DETAIL
   - RELAY OPERATION
 - CHARGING SYSTEM
   - CURRENT DRAW - KEY OFF
   - CHARGING SYSTEM “BREAK EVEN” TEST
   - CHARGING SYSTEM STATOR (ALTERNATOR) TESTS
   - STATOR (ALTERNATOR) REPLACEMENT
   - REGULATOR / RECTIFIER
   - CHARGING SYSTEM TESTING FLOW CHART
 - BATTERY SERVICE
   - BATTERY SPECIFICATIONS
   - GENERAL BATTERY INFORMATION
   - BATTERY REMOVAL / INSTALLATION
   - BATTERY OFF SEASON STORAGE
   - BATTERY TESTING
   - OCV - OPEN CIRCUIT VOLTAGE TEST
   - LOAD TEST
   - BATTERY CONDUCTANCE ANALYZER
   - CHARGING PROCEDURE
 - STARTING SYSTEM
   - TROUBLESHOOTING
   - VOLTAGE DROP TEST
   - STARTER MOTOR REMOVAL
   - STARTER MOTOR INSTALLATION
   - STARTER SOLENOID BENCH TEST
   - STARTER SOLENOID OPERATION
 - STARTING SYSTEM TESTING FLOW CHART
   - CONDITION: STARTER FAILS TO TURN OVER THE ENGINE.
 - ELECTRONIC POWER STEERING (EPS)
   - EPS OPERATION
   - PROPER EPS SYSTEM DIAGNOSING
   - EPS SYSTEM BREAKOUT
   - EPS TROUBLESHOOTING (POWER STEERING NON-FUNCTIONAL WITH MIL ON)
   - EPS TROUBLESHOOTING (POWER STEERING NON-FUNCTIONAL WITH MIL OFF)
   - EPS TROUBLESHOOTING (USING DIGITAL WRENCH®)
 - ELECTRICAL SYSTEM BREAKOUTS
   - AWD
   - VEHICLE SPEED SENSOR
   - COOLING SYSTEM
   - UNSWITCHED CHASSIS POWER
   - KEY-ON BATTERY POWER
   - LIGHTS
   - CHARGING SYSTEM
2014 RZR 1000 Wiring Harnesses
 - 2014 RANGER RZR XP 1000 (Chassis)
 - 2014 RANGER RZR XP 1000 (Box)

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