2009-2010 Polaris RZR Factory Service Manual

Original 2009-2010 Polaris RZR Factory Service Manual.

Models covered:
MODEL: 2009 RANGER RZR
MODEL NUMBER: R09VH76AD, AG, AH, AM, AO, AS, AZ
ENGINE MODEL: EH076OLE

MODEL: 2009 RANGER RZR S / INT'L
MODEL NUMBER: R09VH76AX, FX
ENGINE MODEL: EH076OLE

MODEL: 2010 RANGER RZR
MODEL NUMBER: R10VH76AD, AG, AJ, AT
ENGINE MODEL: EH076OLE

MODEL: 2010 RANGER RZR S / INT'L
MODEL NUMBER: R10VH76AW / R10VH76FX
ENGINE MODEL: EH076OLE

Manual chapters:
GENERAL
 - GENERAL INFORMATION
   - MODEL INFORMATION
   - VEHICLE INFORMATION
   - SPECIAL TOOLS
   - 2009 GENERAL SPECIFICATIONS
   - 2010 GENERAL SPECIFICATIONS
   - MISC. SPECIFICATIONS AND CHARTS
MAINTENANCE
 - MAINTENANCE
   - PERIODIC MAINTENANCE CHART
   - COMPONENT INSPECTION / SERVICE LOCATIONS
   - LUBRICANTS / SERVICE PRODUCTS
   - MAINTENANCE REFERENCES
   - GENERAL VEHICLE INSPECTION AND MAINTENANCE
   - FUEL SYSTEM AND AIR INTAKE
   - ENGINE
   - TRANSMISSION AND GEARCASES
   - COOLING SYSTEM
   - FINAL DRIVE / WHEEL AND TIRE
   - ELECTRICAL AND IGNITION SYSTEM
   - STEERING
   - SUSPENSION (RZR)
   - SUSPENSION (RZR S)
   - BRAKE SYSTEM
   - MAINTENANCE LOG
ENGINE
 - ENGINE
   - ENGINE SPECIFICATIONS
   - ENGINE COOLING SYSTEM
   - GENERAL ENGINE SERVICE
   - ENGINE DISASSEMBLY AND INSPECTION
   - ENGINE REASSEMBLY
   - ENGINE INSTALLATION
   - TROUBLESHOOTING
EFI
 - ELECTRONIC FUEL INJECTION
   - GENERAL INFORMATION
   - FUEL TANK
   - ELECTRONIC FUEL INJECTION
   - ELECTRONIC CONTROL UNIT (ECU)
   - TEMPERATURE AND BAROMETRIC AIR PRESSURE SENSOR (T-BAP)
   - CRANKSHAFT POSITION SENSOR (CPS)
   - FUEL INJECTORS
   - FUEL PUMP
   - THROTTLE POSITION SENSOR (TPS)
   - ENGINE COOLANT TEMPERATURE SENSOR (ECT)
   - IGNITION COIL
   - GENERAL TROUBLESHOOTING
   - DIGITAL WRENCH™ OPERATION
BODY / STEERING / SUSPENSION
 - BODY / STEERING / SUSPENSION
   - TORQUE SPECIFICATIONS
   - SPECIAL TOOLS
   - CAB FRAME (RZR)
   - CAB FRAME (RZR S)
   - BODY EXPLODED VIEWS
   - BODY COMPONENT REMOVAL
   - STEERING ASSEMBLY
   - WHEEL HUBS
   - FRONT A-ARMS
   - BALL JOINT SERVICE
   - FRONT STABILIZER BAR (RZR / RZR S INT’L)
   - REAR A-ARMS
   - REAR STABILIZER BAR (RZR)
   - REAR STABILIZER BAR (RZR S)
   - DECAL REPLACEMENT
   - SHOCKS / SPRINGS (RZR)
   - FOX™ SHOCK EXPLODED VIEW (RZR S)
   - FOX™ SHOCK SERVICE (RZR S)
CLUTCHING
 - CLUTCHING
   - SPECIAL TOOLS AND SUPPLIES
   - TORQUE SPECIFICATIONS
   - PVT SYSTEM OVERVIEW
   - PVT SYSTEM SERVICE
   - DRIVE BELT
   - DRIVE CLUTCH SERVICE
   - DRIVEN CLUTCH SERVICE (EARLY BUILD 2009 RZR / ALL 2009 RZR S MODELS)
   - DRIVEN CLUTCH SERVICE (LATE BUILD 2009 RZR / ALL 2010 MODELS)
   - TROUBLESHOOTING
FINAL DRIVE
 - FINAL DRIVE
   - SPECIAL TOOLS
   - TORQUE SPECIFICATIONS
   - FRONT BEARING CARRIER
   - FRONT DRIVE SHAFT
   - PROPSHAFT SERVICE
   - PROPSHAFT U-JOINT SERVICE
   - FRONT GEARCASE / CENTRALIZED HILLIARD
   - REAR BEARING CARRIER
   - REAR DRIVE SHAFT
   - REAR GEARCASE
   - REAR GEARCASE (RZR S INT’L)
   - WHEEL HUBS
TRANSMISSION
 - TRANSMISSION
   - TORQUE VALUES / SPECIFICATIONS
   - SHIFT LEVER
   - TRANSMISSION SERVICE
   - TROUBLESHOOTING
   - 2009 TRANSMISSION EXPLODED VIEW
   - 2010 TRANSMISSION EXPLODED VIEW
BRAKES
 - BRAKES
   - GENERAL SPECIFICATIONS
   - TORQUE SPECIFICATIONS
   - SPECIAL TOOLS
   - BRAKE SYSTEM SERVICE NOTES
   - BRAKE NOISE TROUBLESHOOTING
   - HYDRAULIC BRAKE SYSTEM OPERATION
   - BRAKE SYSTEM EXPLODED VIEW
   - MASTER CYLINDER
   - BRAKE PEDAL LEVER
   - BRAKE BLEEDING / FLUID CHANGE
   - FRONT BRAKE PADS
   - FRONT CALIPER SERVICE
   - FRONT BRAKE DISC
   - REAR BRAKE PAD
   - REAR CALIPER SERVICE
   - REAR BRAKE DISC
   - TROUBLESHOOTING
ELECTRICAL
 - ELECTRICAL
   - GENERAL INFORMATION
   - SWITCHES / CONTROLS
   - INSTRUMENT CLUSTER
   - INSTRUMENT CLUSTER TROUBLESHOOTING TESTS
   - ALL WHEEL DRIVE COIL
   - GEAR POSITION INDICATOR SWITCH
   - SPEED SENSOR
   - HEAD LIGHTS
   - TAIL / BRAKE LIGHTS
   - COOLING SYSTEM SCHEMATIC
   - EFI DIAGNOSTICS
   - FUEL SENDER
   - RELAYS
   - FUSES / CIRCUIT BREAKER
   - CHARGING SYSTEM
   - BATTERY SERVICE
   - STARTING SYSTEM
   - STARTING SYSTEM TESTING FLOW CHART